Looks almost done...still lots of sanding, painting, sanding, varnishing, sanding and varnishing, etc........................

 looks good, but now I have to sand the whole kayak, put on another skim coat of epoxy, THEN sand the whole thing again and start the painting and varnishing, painting and varnishing...............

kayak on end so that I can pour 8oz of epoxy into the bow for strength

A nice seat and cool paddle!!

cockpit combing and hatch assembly glued on, last of the big pieces!!!!!!

The last clamp comes off, yipee!!

All these clamps are hard work

Attaching the deck to the hull

deck is taped to the hull and ready for epoxy and fiberglass tape

Axel is happy with the project so far

Bulkhead has the builders mark

Axel helps attach the deck

removed the temporary bulkheads

Take it apart and glass and epoxy the underside of the deck

 I have carefully removed the deck and have glassed the underside and done a second coat of epoxy to fill the weave, I also put a second piece of glass about 10 inches wide behind the cockpit to reinforce the area that you sit on for entry.

Now the temporary bulkheads will get removed and I will clean up the inside of the hull so I can glue the deck on

Back to work after the cast came off. This is good therapy for my wrist

The cedar strip deck is done!  Now it is time to pop off the deck and glass and epoxy the underside of the deck.



Whoops!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

And that's why the kayak building came to a screeching halt!!!

Saturday February 5th I had a slip and fall accident on the ice while carrying a ladder.................long story........................

Result is that I will be in a cast until March 15th and then a couple of months of therapy and Doc says as good as new in 5 to 6 MONTHS!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

Let it Snow



The gluing of strips has been slow and steady.  Not a great incentive to finish fast because I need warmer weather for the epoxy/glass work that comes next.  I figure another 5 hours and the strip gluing will be complete.

 

Axel and I check out the progress.



Axel likes it, so far!!



You're putting me where??

Grandpa, it might be too big!!!

Grandpa, where is the gas pedal and steering wheel??





The work continues and it's still fun



I am still building, just slowed down by Christmas, New Years and the Flu!!
cedar strips laid out in order that they will go on the kayak



shear strips and king planks in white cedar have been attached with small brads and finishing nails.  Need to predirll holes to avoid spitting the strips.

 fitting the king plank(center strip)

plastic wrap used to catch some of the excess glue



Stern  and shear strips are white cedar and next strips are dark red cedar for higher contrast.
Clamps and homemade plywood jigs hold strips without nails or brads

Each strip is sawn, carved with a utility knife, and sanded to shape

Glued strips and clamp holding jig that holds strip tightly while glue dries

Tools used to cut, shape, and hold strips

The deck is almost ready to glass and epoxy.
I now have 48 hours of work on the kayak.  I was slowed down over the holidays, not only by family activities but also the flu bug that kept me out of the shop for a week.  The cold has also slowed down the build.  I hope to have the deck ready for epoxy work in a week and then it will depend on the weather.  My "shop" can only get to 50 degrees with the outside temp ranging from 10 degrees at night and  25 degrees during the day.